AST ACME, Inc. - Item # AS9100, Concrete Saver® Anti-Slip Floor Coatings Heavy Vehicle Grade AS9100 System

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Item # AS9100 Concrete Saver® Anti-Slip Floor Coatings Heavy Vehicle Grade AS9100 System



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Anti-slip, vehicular grade two-component epoxy.



Uses · Specifications · Physical Properties · Application · Surface Maintenance · Surface Preparation · Metal

Uses
    Anti-slip, low VOC epoxy coating for application on concrete or metal in slippery areas subject to foot or heavy vehicle traffic. Use on ramps, walkways, loading docks or wherever an extremely tough anti-slip finish is desired.



Specifications

Appearance

Flat, anti-slip finish

Product

AS9144 Safety Yellow
AS9168 Tile Red
AS9171 Dunes Tan
AS9182 Silver Gray
AS9186 Navy Grey

Recommended Primer

Use 9100 System High Performance Epoxy with 9101 Activator. (For metal substrates)

Thinning Clean Up

Do not thin this product 660 Thinner

Safety Information

Flash Point 78°F (26°C) Seta flash
Lead Content : No lead has been deliberately added.

Dry Time @ 70-80°F (21-27°C) and 50% RH

Light Traffic : 12 hours
Heavy Traffic : 48 hours

Shelf Life

5 years (unopened containers)

Packaging

Short-Filled 1-Gallon and 5-Gallon Containers to allow for addition of AS91 Activator.

Specification and Performance Alternates

USDA Acceptable


Physical Properties

Resin Type

Polyamide Converted Epoxy

Pigment Type

Varies with color

Solvents

Xylene, Propylene Glycol Monomethyl Ether

VOC

340 g/L
2.83 lb/gal

Recommended Dry Film Thickness per Coat

17 - 25 mil
425 - 625 µ

Wet Film to Achieve Dft1

27 - 40 mil
675 - 1000 µ

Practical Coverage @ Recommended Dft

40 - 60 ft²/gal
1 - 1.4 m²/L

Weight

14.1 - 15.2 lb/gal
1.7 - 1.8 kg/L

Weight Solids

80 %

Volume Solids

62 %

Coefficient of Friction

Dry - 1.05
Wet - 1.05

Mixing Ratio2

9.6:1 Base Activator (by volume)

Pot Life @ 70 - 80°F & 50% RH3

4 h
1 Note : Film thickness may be difficult to determine because of ridged profile.
2 Note : Use Only AS9100 Activator with AS9100
3 Note : Immediately after mixing, pour the activated material on the floor in a long thin stripe. Do not work out of a pan or container. 9101 activator. Allow 16 - 72 hours for the system to cure. Apply the desired AS9100 System finish coat.


Application
    Apply only when air and surface temperatures are between 50° - 100°F (10° - 38°C) and surface is at least 5°F above the dew point Mix base component with mechanical mixer using a Hanson mixing blade until any settled material is lifted off the bottom of the can and the material assumes a uniform appearance. Pour contents of AS91 activator can into the base component container. Mix thoroughly for 3-5 minutes until AS91 activator is uniformly dispersed. Hand mixing is not adequate and may result in Improper or inadequate cure. Use of a phenolic core roller (Rust-Oleum roller #6697) will expose the maximum amount of anti-slip aggregate, resulting in a highly ridged, irregular profile. If this is not achieved, the coating may become slippery when wet.

    Pour the product on the surface in a stripe approximately 2' long and 6" wide. Roll material in one direction only, pulling material toward you in stow straight strokes with a moderate amount of pressure, Do not over-roll or press down too heavily on the roller in an attempt to create a smooth appearance; this will adversely, affect the creation of the appropriate ridged profile and the desired anti-slip characteristics. Roll across welds, not along them. Material applied too thickly may not properly cure.

    Dry time may be adversely affected by extremely high or low temperature or high relative humidity. Protect applications from moisture for 12 to 24 hours after application. Protect from heavy or extended exposure to water, oil and chemicals for 5-7 days.



Surface Maintenance
    Maintain a clean surface to ensure that anti-slip performance is maximized. For general purpose cleaning, Use industrial pure strength 3590 cleaner/Designer detergent or other suitable cleaner. Scrub the surface with a stiff-bristled brush or broom. Rinse with clean water and allow to dry. Periodic touch up may be necessary in heavy traffic areas.



Surface Preparation
    New Uncoated Concrete

    Remove oil, dirt and other chemical contaminants by cleaning with Industrial Pure Strength 3599 Cleaner/Degreaser, detergent or other suitable cleaner. Rinse with water. Etch concrete with 108 Cleaning & Etching Solution. Rinse thoroughly and immediately, and allow to dry.

    New concrete should be allowed to cure for 30 days before application of any coating. If there is any doubt about the dryness of the concrete, conduct a test by simply placing a weighted rubber mat, plastic sheet or other nonporous material on the surface for 24 hours. Check the underside of the mat and concrete for signs of moisture. The substrate will be darker if damp. If moisture is found, allow additional drying time (10-14 days) and repeat the test, if moisture persists, the concrete surface cannot be coated.

    Very dense, nonporous or chemically treated concrete may require abrasive blasting or sanding to assure proper coating adhesion. Determine porosity by pouring one ounce of water onto the concrete. If water soaks in, the surface is porous enough for coating. If water beads up on the concrete, the surface is not porous and treatment is warranted. The presence of laitance (fine white particles) will also require abrasive blasting, sanding or abrading to assure removal.

    Previously Coated Concrete

    Remove loose dirt, dust and paint by sweeping or vacuuming. Remove grease oil, floor compound or wax as indicated above under New, Uncoated Concrete. Very glossy or hard coatings should be lightly sanded to insure maximum adhesion.

    Concrete floor areas which require patching should be free of dirt, oil, grease, and other chemical contaminants as indicated above under New Uncoated Concrete. Loose cement and deteriorated previous paint should be removed by Hand Tool or Power Tool cleaning. The 5499 Concrete Patching Compound can their the trowel applied and allowed to cure 4 hours before applying a coating.



Metal
    Remove oil, dirt, grease and other chemical contaminants by cleaning with industrial Pure Strength 3599 Cleaner/Degreaser, detergent , or other suitable cleaner. Rinse thoroughly with water and allow to dry. Loose rust, mill scale and deteriorated previous coatings must be removed by Hand Tool (SSPC-SP-2) or Power Tool (SSPC-SP-3) cleaning. A brush-off abrasive blast (SSPC-SP-7) may be used as an alternative to scraping and wire brushing. Heavily rusted areas may require a Commercial Grade Blast (SSPC-SP-6) to assure maximum coating performance.

    Prime the surface with 9100 System High Performance Epoxy.



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